Kliklok ACE

ACE

Kliklok ACE - Advanced Carton Erector

The Kliklok ACE topload carton former is our most advanced carton forming system. Based on input from our customers around the world, the ACE was designed and built for ergonomics, access, reduced maintenance, and future-proof speeds, up to 240 cpm.

Variable up to
240
Cartons per minute

Up to 80 cpm in a single head configuration

The ergonomic carton hopper is at waist level for easy loading. No platform is needed for safe loading. The high capacity hopper is 580 mm (22.83″).

100% positive carton control is provided by the all-new patent-pending Flex Feeder. Its design assists with vertical startup and ensures positive and repeatable carton positioning.

Ultimate versatility is offered by the ability to run lock- and glue-formed cartons on one machine. Ultrasonic sealing is available on a purpose-built machine. Lock and ultrasonic forming provide a sustainable option.

1, 2, 3 heads on one machine future-proofs speeds up to 240 cpm. Heads are individual units and are lightweight (cavities weigh 8 kg / 17 lb). Changeovers can be completed in 10 minutes. Conversions to change the number of heads can completed in about 20 minutes.

The ACE offers scalability in a small footprint with a wide carton size range. Flat blanks can be as small as 190 x 122 mm and as large as 800 x 600 mm.

Full-height guarding for walk-in access provides outstanding accessibility, offering clear visual maintenance inspection adn easier, more ergonomic changeovers.

Integrated servo drives offer plug-and-play maintenance. The electrical cabinet is thereby simplified, saving space and eliminating the need for cabinet air conditioning.

Speed

Up to 240 cartons/min (triple head)

Carton Size Range

Length: 86 mm (3.39″) – 440 mm (17.32″)
Width: 68 mm (2.68″) – 300 mm (11.81″)
Depth: 18 mm (0.71″) – 170 mm (6.69″)

Carton Materials

Solid board (SBS, SUS, and Recycled) from 0.014″ to 0.028″; fluted corrugated B; Micro-flute E and F

Power

32A, 380-480V, 3-phase with ground, 50/60 Hz

Air

20 L/min (0.7 cfm) at 5.5 bar (80 psi)

Construction

Stainless steel open-channel frame. Stainless steel shafts. Nickel-plated pulleys and sprockets. Clear polycarbonate guards.

Standard Features

  • Speeds up to 240 cpm (triple head)
  • One (1) set of forming parts (single head)
  • Capable of running glue-style and/or stripper lock-style cartons
  • Stainless steel open frame sanitary construction
  • Low-level hopper
  • 580 mm (22.83˝) hopper capacity
  • Servo patent-pending Flex-feeder
  • Controlled carton supply with photoeye
  • Vacuum generator for carton feeder
  • Servo profiled plunger
  • Tool-less quick release plunger mounting
  • IP54 dust and water splash protection
  • Low carton inventory sensing with alarm
  • HMI 4.0 with 3D models with operator instructions mounted on swivel mount
  • Integrated servo drive system
  • Jog control pendant
  • Wardrobe guarding with interlocking doors
  • Carton air eject
  • IP65 stainless steel rotary main disconnect box
  • Carton exit left or right
  • Delayed start alarm
  • Multi-color light stack
  • External ethernet convenience port

Optional Features

  • Pressurized hot-melt glue system, Robatech standard
  • Ultrasonic sealing on a purpose-built ACE
  • Servo-driven outfeed belt conveyor
  • Servo-driven flighted outfeed conveyor
  • IP65
  • Dust extraction
  • Vacuum pump for carton feeder, with overload protection
  • Network connectivity via VPN
  • Casters for portability
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